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MANAGERIAL ASSIGNMENTS:
QA/QC Inspection
Professional Synopsis
A dynamic professional with 10 years+ of rich experience encompassing:
Welding Operations Project Management Inspections
Site Administration Process Enhancements Meetings & Reviews
Inventory Control Alignments & Testing Resource Optimization
Quality Assurance Liaising & Coordination Personnel Management
Troubleshooting Team Management
Comprehensive experience in devising significant solutions, managing day to day welding Inspection operations, escalating productivity and projects for making effective utilisation of man, machine, method & materials.
Proficiency in managing quality related activities involving resource planning, in-process inspection and co-ordination with the internal departments.
Strong relationship management and communication skills with an ability to identify & network with Clients, Contractors / Project Members / Govt. Agencies / Consultants / Clients / Vendors / Contractors & other utility agencies with consummate ease, clearances and certifications.
An effective communicator & team leader combined with flexible and detail oriented attitude with the ability to interact effectively with people at all levels of organisation.
Organizational Experience PRECISION STORAGE VESSELS PVT, LTD INDIA JAN2019- Till date. Sr.QA/QC INSPECTOR. (MECHANICAL,WELDING & NDT)
Issuing of Quality Assurance Plan, Inspection & Test Plan, NDT plan, NDT procedure, PMI, Hardness, Ferrite, PWHT, Hydro test, surface preparation and painting procedures as per requirement.
Vendor/contractors documents review (ITP,WPS, PQR, and MT, PT, RT, VT, UT , PMI, Hardness, PWHT, Repair, Surface preparation, hydro test and painting procedures)
Coordination with Vendors & TPI agencies.
Involved inspection activities of equipment fabrication, erection, installation & shutdown for following
Equipment’s at shop & site as per ASME, BS EN and AWS & Owner specification for special requirement.
Involved to carry out stage wise fabrication inspection activities at vendor- fabrication shop. (Document covered QAP/ITP/WPS/PQR/NDE procedures/Welder qualification/blasting & painting & dossier)
Inspection of vessels internal tray supports ring by laser alignment and internal trays. Thickness survey or laminations check on Static equipment’s Crude/Aromatics/FCC unit under operation.
Witness of PWHT and Hardness testing. NDE mock up blocks Design review, Blocks Fabrication and NDE of fabrication. Witnesses of dry MT application on intermediates weld runs in preheat condition. RT film review.
Involved inspection activities of erection, installation for PUMP & Compressor as per specification requirement. Inspection activities related reports & dossier review.
INTERFACE TECHNICAL INSPECTION – DUBAI, UAE MAY 2014 TO JAN 2019. QA/QC INSPECTOR. (MECHANICAL, WELDING, PIPING & NDT, PAINTING (PERTOFAC, BECHTEL, AECOM, ADAC APPROVED)
Review the following documents: Inspection & Test Plan (ITP), Procedure Qualification Records (PQR); Welding procedure Specification (WPS), Method of Statement, Quality Control Plan, NDT Reports, PWHT chart/reports. Hydro test Packages and other related documents.
Pivotal in coordinating, planning and scheduling day-to-day inspection related work activities and managing directions of existing plant process units. Ensured that plant records are maintained properly and wrote inspection reports on conditions found with recommendations.
Pivotal in performing Internal Cross Checking for all NDT activities as per the codes.
Ensuring daily coordination for regular inspection with Consultants & Clients
Mentoring the Contractor Quality Team for consumable controls like re-drying, storage and electrodes management
Preparing and qualifying the site required WPS & PQR and WQT
Conducting Hydro testing of piping and Equipment’s.
Administered grit blasting, profile checking, peel test, holiday detection test &inspection of field joint coating.
Maintaining of Quality Records and Reporting Of Quality Activities.
Liaison with Company on Quality Related Matters. Coordinate With Third Party Inspector, AI & Client Representatives.
Identify Root Cause Analysis, Follow Up of Corrective Action Report and Effectively Close Out of Non-Conformances When Occur and Facilitate Timely Solution.
Review and Monitoring Sub-Contractors Quality Systems and Quality Performance.
Participate In Weekly Quality Review Meeting.
Inspection & Review of All Incoming Material Received At Site & Verify The Material Test Certificates In Accordance With TDC (Technical Delivery Condition) & Project Requirements.
Monitoring The Electrode Maintenance and Its Backing And Holding Oven Temperature.
Monitoring/Inspect and Test According To the Approved “QCP” For Plans Activities, Verifying Inspection Reports and Valid Results. Documentation/Filling of All Inspection Records.
Acted as QA/QC Mechanical Inspectors (welding, Piping & NDE, Painting) so as to maintain quality inspection requirement in the third party inspections accordance to company quality system.
Familiar in reading / review of GA & Fabrication drawings and interpreting weld symbols.
Performing Painting Consumable Receiving Inspection, Review of Batch Certificates of Abrasive & Paint Consumables. Performing Inspection of Surface Preparation, Salt Contamination Test, Dust Tape Test and Surface Profile Measurement with Replica Tape & Micrometre. Analysing & Reporting Atmospheres Condition Before & During Surface Preparation As Well As Painting Application. Performing In Process Inspection of Various Painting/Coating Application, Curing Hardness Test, DFT Measurement, Holiday Test, and Adhesion Test. Preparing Painting Inspection Reports In Accordance With Applicable Painting Procedure.
Involved to carry out stage wise fabrication inspection activities at vendor- fabrication shop. (Document covered QAP/ITP/WPS/PQR/NDE procedures/Welder qualification/blasting & painting & dossier)
Major Project Handled
MIDFIELD TERMINAL BUILDING PROJECT – ABUDHABI
AL TAWEELA ALUMINA PROJECT – EMAL ABUDHABI
AL REYAMI STEEL INDUSTRIES –ABUDHABI, UAE MAY-2012 TO MAY 2014 Sr.QA/QC INSPECTOR (WELDING & PIPING, NDE CO-ORDINATOR, PAINTING (PETROFAC, SAMSUNG, SK E&C, ADCO, ADNOC & GASCO, SAUDI OGER APPROVED)
Key Highlights:
Efficiently performed welding inspection and coordinated in Non-Destructive Examinations and Radiographic Film Interpretation; coordinated, planned and scheduled day-to-day inspection related work activities and managed directions of existing plant process units.
Responsible for ensuring that plant records are maintained properly, wrote inspection reports on conditions found with recommendations, prepared injection point locations and administered activities related to report verifications as per code.
Pivotal in training and coordinating for Advanced NDT Team; worked closely with various clients so as to minimize and eliminate error occurrences and conduct failure investigations to NDT results.
Fit Up Inspection, Alignment Inspection & Ensure Correct Electrodes Are Used During Welding As Per Approved WPS.
Carried Out Visual Inspection Before, During & After Welding Process.
Monitoring of Preheat & Inter-Pass Temperature Before & During Welding Process.
Monitoring of Distortion Control, Welding Sequences & Internal Cleaning.
Responsible for undertaking activities related to planning, scheduling and directing work assignments for NDT operations so as to meet customer's requirements. Performed Inspection of Fit-up and Dimensional as per Approved Shop drawings.
Co-ordinating with Third party Inspectors for field inspection.
Preparing QC Documentation.(Final Dossier)
Resolving Technical discrepancies raised on site in consultation with seniors.
Assisted in preparing Repair Analysis Report for Welders Induction Course in order to reduce the repair rate ratio.
Developed QA/QC documents & test packs and worked on final submissions.
Undertook verification of as built documents & test packages.
Ensured chemical composition of raw material using material analyser (PMI).
Gained knowledge of codes and standards referred ASME Sec II, V, VIII, IX, AWS D 1.1 & B31.3 standards.
Major Project Handled
MIDFIELD TERMINAL BUILDING PROJECT – ABUDHABI
AL HARAMAIN HIGH SPEED – JEDHA STATION, SAUDI ARABIA
RUWAIS SULPHAR HANDLING TERMINAL -2
SHAYBAH INLET AND GAS TREATMENT PROJECT
LONESTAR INSPECTION SERVICES –DUBAI, UAE MAY-2012 TO MAY 2014 QC INSPECTOR (WELDING & PIPING, NDE (PETROFAC, SAMSUNG, SK E&C, ADCO APPROVED)
Key Highlights:
Inspects and tests welded joints of work in progress and completed units for visible defects, correct dimensions and joint strength.
Actively involved in construction & maintenance of Oil and Gas Refineries, Petrochemical Plants and Ship Building with certified various NDT methods such as RTFI, RT, UT, AUT, PAUT, UTT, PMI, HT, VT, MT, PT as well as Radiographic Film Interpretation (RTFI) according to ASNTCP189 & ASNT SNT-TC-1A.
Through knowledge in radiography, Ultrasonic, Magnetic particle testing, penetrant testing, Hardness and PMI with field involvements.
To interpreted the RT films and find out any discontinues of weld and take the Tracing of the defect to locate the place of defective weld.
Ultrasonic Thickness Survey in Boilers, Pressure Vessel Storage Tanks, Reactors, Pipe Line Projects, etc.
UT carried out in different kind of jobs like Plate, Shaft, Pipes, Casting, Forging, etc.
Preparation of check lists, and schedules of inspection.
Carrying out visual inspection after completion of welding.
Providing technical advice on inspection and corrosion matters, in support of relevant technical integrity issues.
Carrying out inspection of final welds, Conductivity/ Witnessing NDT&Visual Inspection.
Major Project Handled:
BP Sharjah Oil & Gas
EPC FOR ASAB FFD PROJECT
BAB GAS COMP0RESSION PROJECT
RUWAIS REFINERY EXPANSION PROJECT
SUPREME EXCEL NDT SERVICES, TRICHY, INDIA MAY-2008 TO JANUARY-2010 NDT Coordinator/ Instructor ASNT Level II Classes.
Key Highlights
Instrumental in developing and supervising on the job training of new personnel and became familiar on various NDT methods and aircraft platforms in support inspection requirements and operations.
Actively involved with major aspects of work centre safety and security programs; observed and enforced acceptable industrial safety practices within the work centre and surroundings.
Proactively involved in development and validation of inspection and testing techniques, technical interpretation and analysis of testing results.
Coordinate with QC Clients representative regarding mechanical piping design drawings for approval. Inspection of work produced to verify compliance with drawings, specifications, and quality system procedure requirements. Perform & witness all hydrostatic test/pneumatic testing of process piping and utilities piping as per ASME standards.
Verifying the adequacy of the Quality Control Procedure. Checking that inspections and test are carried out and documented in accordance with the approved procedure and quality plans. Monitoring/Inspection and test according to the approved “QCP” for plans activities, verifying inspection reports and valid results. Documentation/filling of all piping inspection records.
Coordination with NDT methods (RT, UT, PT and MT) as per client approved NDT procedure/technique, evolution of radiography film & review of all NDT reports.
Inspection activities related to Surface preparation, assessment of prepared surface by salt contamination test, dust test, cleanliness etc.
Inspection activities related to Internal & external surface painting, Adhesion test, Holiday test, curing hardness test etc.
Coordinate with third party inspector & client representatives.
Monitoring of Filler Wire, Electrode, Fluxes & Shielding Gases Handling & Storage.
Ensure/Review Repair Welding Procedure, Re-Inspect With Visual & NDT Inspection After Repairing.
Final Reports Preparations & Final Checking of Project Dossier & Submission To Client.
Major Projects Handled
Thermal power station, Sterlite, BHEL, L&T,CPCL,IOCL, (Wind Mill Towers & Boilers, Nozzles)
BHEL, Reliance, L&T, GEE, NCC, HCC, (Wind Mill Towers & Boilers, Nozzles).
Academics Qualification
Degree of Bachelor Science in PHYSCIS (BSc), Tamilnadu, India.
IT Skills
Well versed with Windows, MS Office & Internet Applications
Technical Qualifications
CSWIP 3.1 Welding Inspector (Certificate Number:77157 Valid till 27 June 2023)
BGAS GRADE-2/3 Certified Painting Inspector (Certificate Number:357916 Valid till 21 Feb 2024)
American society of Non Destructive Testing ( ASNT LEVEL II ) in Accordance with SNT-TC-1A in :
Radiography Testing
Ultrasonic Testing
Magnetic Particle Testing
Dye Penetrant Testing
PERSONAL DETAILS:
Nationality : Indian
Gender : Male
Date of Birth : 17-02-1988
Passport number : S 6656649
Date of expiry : 25-07-2028
Status : Married
Language known : English, Hindi, Tamil, Malayalam
DECLARATION:
I hereby declare that the above details are fully true to the best of my knowledge and belief.
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