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- Engineer / Naval Architect
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(Mechanical Design Engineer-17 years experience)
OBJECTIVE: To serve in the area of mechanical engineering design to develop high quality products and designs in the field of oil & gas/ heavy machinery industry/marine industry.
CAREER ACHIEVEMENTS:
Designed the slipway dockyard system for ships and boats up to 60 meters long and 100 tone mass.
Instrumental in clinching the project of annual maintenance of contract of ship lift system for a period of one year at Indian naval ship repair yard, Karwar,India.
Designed the most successful 8”, 18”, and 28” magnetic flux leakage tool at Romstar R& D Sdn Bhd.
Designed and developed the mechanical tool suspension and centering system for heavy magnetic flux leakage tool weighing 1 ton to 3 tons at Romstar R & D Sdn Bhd, Kuala Lumpur ,Malaysia.
Designed the high-resolution 6” and above sizes geometric caliper tool at Majestic offshore Sdn Bhd, Shah Alam, Malaysia.
Designed the cheapest ATM, for DIEBOLD (mechanical parts) at NeST Research and Development Centre.
EDUCATIONAL DETAILS:
Master Black Belt certificate in Six Sigma
Advanced Certificate in NDT- QA/QC in Pipeline Engineering and Welding
Certificate in Lean Manufacturing, Green Belt and Black Belt in Six Sigma
Post Graduate Diploma in Entrepreneurship; Annamalai University, Chennai, India
Master Certificate in CAD/CAM; Central Institute of Tool Design, Hyderabad, India.
B.Tech (Mechanical Engineering); Kannur University, Kannur, India.
PROFESSIONAL Experinece DETAILS:
ORGANISATION DESIGNATION PERIOD
Asian Sea Land Marine Dockyard,Kochi, India Project/Marketing Manager Since 1st March 2015
Majestic Offshore Sdn Bhd, Selangor, Malaysia Head of Mechanical Engineering Division 2nd Dec 2013 – 15th Feb 2015
Romstar Sdn Bhd, Kuala Lumpur, Malaysia. Head of Mechanical Engineering Design Department. 1st Nov 2009 – 1st Dec 2013
NeST R & D Centre, Cochin, India Project Engineer 7th March 2007 – 31st Oct 2009
LPSC, Trivandrum, India Engineer 20th Dec 2004 – 25th Feb 2007
VSSC, Trivandrum, India Engineer 10th Feb 2002 – 5th March 2004
Universal Institute of Engineering,Kannur, India Member of Faculty 5th Feb 2001 – 20th Oct 2001
SOFTWARES AND IT SKILLS:
Mechanical Software’s: Ansys Workbench, Creo2.0, Pro-E, AutoCAD,Tribon, SolidWorks, GD & T.
IT Software’s: MS Office, MS Project.
JOB FUNCTIONAL DETAILS:
Currently working at M/s Asian Sea Land Slipway Dockyard,Cochin,India since 1st March 2015.
Designing of mechanical structures for slipway docking system assembly for all kinds of ships and boats.
3D modeling and fabrication drawing using AutoCAD and Pro-E.
Hands on experience in preparing RFQs, costing and estimation of mechanical parts for manufacturing and projects.
Production management of shipbuilding, spare parts, manufacturing of ships and boat parts and spare parts.
Marketing and business development of maintenance and repairing services for national and international clients.
Project management of engine overhauling of tug boat of cochin shipyard, repairing of hull of pilot vessel of Cochin port trust.
At Majestic Offshore Sdn Bhd, R & D Centre, Selangor, Malaysia (2nd Dec 2013 – Feb 2015)
Played a vital role as Head of Mechanical Design Department in developing mechanical design of Magnetic Flux Leakage Tools, Geometric Caliper Tools, and Oil & Gas Pipeline Cleaning Tool for pipeline inspection using NDT and gauging system.
Concept design and development
3D modeling of design of tools using Creo 2.0, Ansys, and AutoCAD.
Experience includes new product design, value engineering, quality improvement using six sigma tools, management of manufacturing process and supply chain development.
Finite element analysis of mechanical parts and assemblies
Magnetic flux analysis for magnet design and magnetization
Preparing the production drawings
Testing of tool assembly for verification & calibration
Developing the specifications for the magnetic flux leakage and caliper geometric tool
Managing the production of mechanical components
QA/QC, Testing and assembly of the mechanical components and assembly.
At Romstar Sdn Bhd, R & D Centre, Kuala Lumpur, Malaysia (1st Nov 2009 – 1st Dec 2013)
Effectively designed & developed:
Designed the most successful 8” Magnetic Flux Leakage Tool for PETRONAS Sdn Bhd as the first indigenous product in Malaysia, project worth USD 150 million for contract of 3 years.
Involved in the QA/QC analysis of pipeline welding inspection using Liquid Dye Penetrant test and MFL tools.
Suspension System for Heavy magnetic flux leakage Tools, 20” and above (best in market)
Tool Centralizing System for Light weight magnetic flux leakage Tools, 4” to 12”
Metallic sensor Flap for Hall Effect Sensor for Magnetic Flux Leakage Tools for all sizes ranging from 6" to 42 "
Caliper Geometric tool Measuring Arm System for 6” and above sizes of Caliper Tool for inspecting the geometry of oil and gas pipelines
Finite Element analysis of static structural, thermal, magneto-static analysis of magnetic fields, mechanical structures, and machine elements using Ansys Workbench
At Nest R & D Centre, Cochin, India ( 7th March 2007 – 31st Oct 2009)
Holds the distinction of preparing mechanical design including:
Concept design of appliances & industrial products
Aesthetics for industrial appliances
Preparing production drawings
3D modeling of concept designs using Pro-E, Ansys and AutoCAD
Testing & validation of prototype & finished product
QA/QC, Testing and assembly of the mechanical components and assembly
Deftly provided cost reduction in Diebold ATM machines by redesigning & manufacturing methods
At Liquid Propulsion System Center, ISRO, Trivandrum, India (20th Dec 2004 – 25th Feb 2007)
Played a vital role in designing & developing various kinds of mechanical structures, mounting adaptors and separation systems for cryogenic rocket engine for GSLV rocket
Design of mechanical components and systems for satellite mounting adaptors and launch separation systems for PSLV rockets, engine mounting adaptors stage structures for GLSV rockets.
Successfully managed the preparation of:
Concept & mechanical design of Mounting Adaptors for Turbo Pumps & Cryogenic Engines
3D modeling of designs using I-DEAS and AutoCAD
Fabrication Drawing
At Vikram Sarabhai Space Centre, ISRO, Trivandrum, India. (10th Feb 2002 – 5th March 2004)
Holds the distinction of managing:
Engineering and functionality checking & testing of different kinds of integration, launch & separation systems for satellites and satellite launch vehicles
Checking the subassemblies & assemblies using CAD software’s like I-DEAS and Pro-E
Designing satellite mounting & separation system adaptor for micro satellites
Conducting inspection of manufactured parts for the mechanical systems
At Universal Institute of Engineering, Kannur, India. (5th Feb 2001 – 20th Oct 2001)
Worked as Member of Faculty - Faculty of Mechanical Engineering
TRAININGS:
One month on I-DEAS at Regional Engineering College (REC/NIT), Calicut
Attended 3 day Team Building Course from Outward Bound Malaysia in Lumut, Malaysia.
One month training at Kozhikode Diesel Power Plant (KDPP), Kozhikode, Kerala on Comprising of Power Generation, Lubrication, Pollution Control, Fuel Systems and Fire Safety System in 2000
One month training in AutoCAD at Relent Cyber, including 3D modeling, 2D drafting.
Place: Kannur
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